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Introducing Feather Flight. Award‑winning design, now in more sizes.

The journey begins long before you jump on the plane or set off on the road trip. It starts on the bedroom floor, surrounded by the essentials, deciding what makes the cut. 

 

Feather Flight was created to make those moments feel easier.  

 

Below, we break down everything about the newly expanded Feather Flight range. These answers come from the team who designed it, the travellers who tested it, and the journeys that inspired it. 

 

 

What is Kathmandu Feather Flight luggage? 

 

Feather Flight is Kathmandu’s award-winning, lightweight carry-on travel luggage system,  designed around our ultra-light, ultra-strong exLIGHT exoskeleton. It began with the 40L Carry-On, one of the world’s lightest carry-ons, and has now expanded into a complete collection of spinners and check-in sizes.  

 

 

Why did Kathmandu expand the Feather Flight range? 

 

Travellers are packing smarter. They want luggage that makes movement easier, not harder. 

 

Designer Adam Gorrie saw these shifts first-hand, Travellers aren’t one-size-fits-all. Some move fast, others pack for distance. Expanding Feather Flight was about giving people more options. Without losing the simplicity and lightness that made the original so loved.” 

 

 

What is exLIGHT exoskeleton? 

 

Instead of relying on a heavy full frame, Feather Flight uses the exLIGHT exoskeleton, a reinforcing lattice that supports only where it needs to. That’s how the 40L Carry-On weighs just 1.6kg without feeling flimsy. 

 

 

What new Feather Flight luggage styles are available? 

 

The expanded range includes: 

 

• 40L Carry-On (Original)

The award-winner. Ultra-light, flexible, adventure-ready. 

 

 40L Carry-On Spinner

Glides in any direction with a hardshell case front and back. Features a Travel Sentry® Approved Lock for reliable security.

 

 85L Check-In 

Lightweight check-in capacity with a protective hardshell front. 

 

 80/90L Check-In Spinner

Four-wheel glide in any direction with a hardshell case front and back. Features a Travel Sentry® Approved Lock for smooth, secure travel. What makes the new spinners different? 

The spinners introduce a dual exoskeleton: a hardshell case front and back and four smooth rolling wheels for effortless manoeuvrability. They are designed for both speed and protection, making airport movement seamless. 

 

 

Are Feather Flight bags durable? 

 

Yes. Every bag is made from 

  • 93% recycled ripstop nylon 

  • 7% UHMWPE (the same fibre used in climbing gear and personal armour) 

 

This blend gives each piece tear resistance, strength, and longevity you need. These bags are built for real-world wear, tight gate connections, crowded and all the journeys in between.